Tag Archives: inventory management

You Aren’t Making a Profit Because Your Ordering Process is Jacked

By Andrew Watson
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Over the last several years, we have spent a lot of time studying how cannabis retailers make purchasing decisions.

Not just which products they buy, or how much they buy, but the entire sequence of events that begins once a buyer decides inventory needs to be ordered.

That sequence matters more than most operators realize.

In cannabis retail, inventory problems usually get diagnosed after the fact. A store has too much aging product. Cash is tied up in categories that are not moving. A vendor invoice arrives that does not match expectations. A buyer realizes a product was reordered twice. A store team receives items that were never supposed to be accepted.

By the time these issues become visible, the inventory is already in the building.

The mistake often happened earlier.

It happened somewhere between the purchasing decision, the vendor conversation, the submitted order, the delivery, the receiving process, and the invoice.

That is the part of retail operations we have become increasingly focused on, because it is one of the least structured parts of the cannabis buying process and one of the easiest places for margin, cash flow, and accountability to quietly break down.

 

The buyer’s job does not end when the order is placed

A lot of attention is paid to the buying decision itself. How much should we order? Which products deserve shelf space? What is selling? What is overstocked? What should we stop carrying?

Those are important questions.

But the work does not end once a buyer decides what should be ordered. In many ways, that is when the operational risk begins.

Across the hundreds of retailers we work with, orders often move through several different channels. Some are placed through wholesale marketplaces. Some are sent by email. Some happen through texts with vendor reps. Some are built in spreadsheets. Some involve PDFs. Some are internal transfers from a warehouse or production facility.

That may work well enough when one person is managing one store and has every vendor conversation in their head. It becomes much harder when a retailer has multiple locations, multiple buyers, multiple receiving teams, and multiple people involved in accounting.

The result is that a retailer may have a clear view of current inventory, but a much less clear view of what has already been ordered but has not yet arrived.

That gap creates real costs: 

  • Buyers duplicate work
  • Store teams lose context
  • Accounting teams chase down discrepancies
  • Operators make inventory decisions without knowing what is already in flight

When purchasing information is scattered, the business spends more time reconstructing what happened than managing what should happen next.

 

What arrives is often different from what was ordered

Every cannabis retailer understands that orders change.

Vendors run out of a product, a strain is no longer available, a replacement is suggested, a new SKU gets added, a case count changes, a product that looked available during the sales conversation is gone by the time the order is packed, and so on.

Some of that is unavoidable.

The bigger issue is that many retailers do not have a clean, shared record of what was originally requested, what changed, and who approved the change.

That matters at receiving.

The person accepting a delivery is often not the person who built the order. In a multi-store operation, the buyer may be working from a central office while a store manager, inventory associate, or, more likely, a budtender receives the product. If that person does not have the original order in front of them, they are being asked to make a judgment call without the context needed to make an informed decision.

  • That is how substitutions slip through.
  • That is how extra products get accepted.
  • That is how a retailer ends up carrying inventory that was never part of the plan.

A single receiving mistake may not look catastrophic. But repeated across vendors, stores, and months, those mistakes can turn into excess inventory, margin erosion, and cash tied up in products the buyer did not actually intend to purchase.

 

Accounting inherits the same visibility problem

The same issue shows up again when invoices arrive.

Accounting teams are often asked to reconcile invoices with what was received, but the original purchasing decision may live elsewhere entirely. It may be in a buyer’s email, a text thread, a PDF, a marketplace order, a spreadsheet, or a vendor conversation.

That makes reconciliation slower and less reliable.

If an invoice includes a product that was substituted, was it approved? If the quantity changed, who agreed to it? If the cost changed, was the buyer aware of it? If the delivery includes products that were not on the original request, should they be paid for?

These questions are not theoretical. They determine whether the retailer is protecting margin, managing vendor relationships, and maintaining control over cash.

Inventory is usually the largest use of cash in a cannabis retail business. When the process for ordering, receiving, and reconciling inventory is fragmented, the financial impact does not remain contained within the purchasing department. It reaches the P&L, the balance sheet, and the vendor payment schedule.

 

Inventory problems often begin upstream

When a retailer is carrying too much product, the first assumption is often that demand planning failed or the brand didn’t promote its products hard enough.

Sometimes that is true.

But many inventory issues begin after the buying decision has already been made. A buyer may have ordered the right amount, but the vendor substituted slower-moving products. A buyer may have intentionally avoided a product, but it was still added to a delivery and accepted by the store.

A buyer may have planned around current inventory, but another order was already in flight and not visible. A buyer may have made a smart purchasing decision, but the receiving and reconciliation process failed to preserve that decision.

This is why purchasing workflows deserve more attention.

Cannabis retailers are already dealing with difficult inventory dynamics: changing consumer preferences, fast SKU rotation, strain variability, inconsistent product availability, promotional pressure, vendor minimums, and limited cash. The business is hard enough when the order process works cleanly.

When it does not, the retailer absorbs the cost as overstock, aged inventory, unnecessary discounts, strained vendor relationships, and lost time.

 

The industry has underbuilt for the buyer

One reason this problem persists is that cannabis retail technology has not been built deeply enough around the buyer’s actual day-to-day workflow.

There are systems for:

  • compliance
  • point of sale
  • wholesale marketplaces
  • accounting
  • and spreadsheets fill in the gaps between all of them.

But the buyer’s job cuts across all of those systems. A buyer has to forecast demand, manage assortment, control spend, communicate with vendors, coordinate receiving, understand store-level needs, and protect cash flow.

That is a much bigger role than the industry often acknowledges.

When we study retail inventory performance, we inevitably end up studying the buyer’s workflow. The two are inseparable. If the buyer cannot clearly manage what is being ordered, what is already in flight, what vendors are changing, and what stores are receiving, inventory health suffers.

This is the part we obsess over because the impact is so large. A better purchasing process makes the buyer’s life easier, but more importantly, it helps stores avoid buying products they do not need, gives receiving teams better context, gives accounting cleaner records, and helps operators make decisions with fewer blind spots.

On average, retail stores across the US are overstocked by $50k per month per location. This number hasn’t changed in over 2 years, since we’ve been analyzing it. 

When we say that mismanaging inventory can cost a retailer a ton, this is what we mean.

 

What better looks like

Retailers do not need more complexity in their operations. They need cleaner handoffs.

A mature purchasing process should make it easy to answer basic questions:

  1. What did we order?
  2. Who submitted it?
  3. What is still in flight?
  4. What changed before delivery?
  5. What did the store actually receive?
  6. What should accounting expect to see on the invoice?

Those answers should not require digging through inboxes, texts, PDFs, spreadsheets, and vendor portals. They should be part of the business’s operating rhythm.

Retailers that improve this process will save administrative time, which I’m sure they’d appreciate. They will also make better inventory decisions, reduce avoidable overstock, improve vendor accountability, and protect cash flow, which will help them open new stores rather than fight to survive.

That is why the order sequence deserves more attention, and why we centralized order management in our platform, Happy Buyers.

Many of the inventory problems cannabis retailers see on the shelf started long before the product arrived there.

 

Inventory Is the Biggest Cash Flow Problem in Cannabis

By Pam Chmiel
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All roads in cannabis retail lead back to inventory.

Retail cannabis operators across the country are being squeezed by razor-thin margins, declining cash flow, and a growing inability to pay vendors on time. The culprit is often not weak sales or lack of demand. It is mismanaged inventory.

Inventory is the foundation on which the entire business is built. It is the single biggest driver of cash flow, profitability, and retail performance. Yet many retailers are still carrying too much product, reordering too late or too early, and failing to connect inventory decisions to merchandising, promotions, sell-through, and actual consumer demand. Brands feel the impact too. They cannot accurately forecast production, plan manufacturing schedules, or maintain healthy warehouse levels when retailers are not managing inventory effectively.

Excess inventory locks up cash, slows vendor payments, compresses margins, and creates pressure to discount. Too little inventory creates out-of-stocks, lost sales, frustrated customers, and strained brand relationships. In either scenario, poor inventory management undermines every other part of the business.

Many cannabis retailers are far exceeding the 30-day product turnover goal needed to keep cash flowing and inventory fresh. Some operators are sitting on more than $150,000 in overstock every month, cash that could otherwise be used to pay vendors, invest in marketing, open new locations, or strengthen operations.

 

The Buyer Problem

Even seasoned buyers from more mature industries struggle with the unique challenges cannabis brings to retail: adjusting consumer preferences, fast-moving product trends, oversaturated categories, an overwhelming number of SKUs, regulatory complexity, and shelf life concerns. A product that sold well six months ago may suddenly stall. Yet many retailers still make purchasing decisions based on instinct rather than data.

In alcohol, grocery, beauty, and traditional CPG, Inventory is managed by a team. Retailers have buying offices staffed with merchandise planners, category managers, inventory analysts, and purchasing executives, each role designed to optimize assortment, forecast demand, improve margins, and keep inventory moving.

Cannabis rarely operates that way.

In many cases, retailers hand the buyer role to a senior budtender or owner because “they know weed.” But knowing cannabis and managing millions of dollars in inventory are two very different skill sets. The buyer is responsible for purchasing, forecasting, menu management, vendor relationships, promotions, cash flow, and category strategy. It is one of the most important roles in the business, yet in cannabis, it is often treated like an afterthought.

Without formal inventory training, many buyers reorder based on instinct or a walk through the vault to see what looks low. The result is overstock in some stores, out-of-stocks in others, and cash trapped in products that are not moving.

 

Inventory Is Frozen Cash

Every product sitting in a vault, warehouse, or on a shelf is money that cannot be used elsewhere. Overstock creates a domino effect: vendors get paid more slowly, retailers face pressure to discount, margins shrink, and products age on the shelf.

The fix starts with insights around sell-through. Buyers need to define the sell-through rate for every category and use that data to guide purchasing cadence decisions. Track daily, weekly, and monthly changes in consumer demand, then connect that sell-through data to reorder timing, manufacturing timelines, warehouse inventory, and future promotions.

The goal is to maintain the right amount of inventory, at the right time, in the right store, in the right category.

 

Don’t Fall for the Discount Trap

When retailers or brands are overloaded with inventory, the first instinct is often to discount. That instinct is expensive.

A product that is not moving gets marked down. The retailer then spends money to promote the sale. Loyalty rewards or additional discounts get layered on top. By the end, the business has sacrificed margin in three different ways: the discount itself, the cost of marketing the promotion, and the cost of loyalty incentives. Repeated discounting also trains customers to wait for deals and lowers the perceived value of the product.

In many cases, the product may not have needed a discount at all. It may have been priced incorrectly, merchandised poorly, buried on the menu, or placed in the wrong store. Without understanding why a product is not moving, retailers often reach for cutting the price.

 

Diagnosing Slow-Moving Inventory

Before cutting the price or discontinuing an item, retailers and brands need a framework for diagnosing why the product stalled.

Start with the purchasing decision. Was the category already overcrowded before the product arrived? Many retailers continue adding nearly identical products to saturated categories without asking whether there is room for another option. Take sleep gummies: how many SKUs making the same promise does one store really need? The issue may not be that the product is bad. The issue may be that too many similar products are competing for the same customer.

Next, examine merchandising. Was the product placed where shoppers could actually see it? Did it have the right shelf placement, signage, and number of facings? A quality product can easily disappear if it is buried in the vault, hidden on a bottom shelf, or missing from the online menu.

Pricing is another common culprit. A product priced too high relative to competitors loses ground in saturated categories. A product priced too low may unintentionally signal lower quality or leave no room for future promotions.

Education also matters. Budtenders remain one of the strongest influences on purchasing decisions in cannabis. If staff do not know the product, do not understand its differentiation, or are not confident recommending it, the product will not move.

Before taking action, retailers and brands should ask:

  • Is the product priced correctly?
  • Is it merchandised properly and visible on the shelf and menu?
  • Is it consistently in stock?
  • Are budtenders recommending it?
  • Is the category already overcrowded?
  • Is the product in the wrong store or market?
  • Does the consumer understand why this product is different?

Only after answering those questions should a retailer decide whether the product deserves less shelf space, a new strategy, or removal from the assortment.

 

Fewer SKUs, Better Performance

More products appear to create more choice and more opportunity. In practice, too many SKUs make inventory harder to manage, confuse the consumer, and weaken overall performance.

As the assortment expands, inventory becomes fragmented across dozens of products. Retailers place smaller orders for each SKU, slowing sell-through and increasing the likelihood that products sit on shelves too long. Cash gets spread across too many items while budtenders struggle to stay knowledgeable about an ever-growing menu.

The strongest operators regularly review their assortment and make difficult decisions about what deserves to stay. At least once a month, retailers should evaluate:

  • The top 20 percent of SKUs driving the majority of revenue and margin
  • The bottom 20 percent of products that are not moving
  • Redundant products in oversaturated categories
  • Products that no longer reflect consumer demand
  • Items that consistently require heavy discounts or promotions to sell

The goal is not to carry fewer products for the sake of simplicity. It is to build a more intentional assortment that supports stronger sell-through, healthier margins, and better cash flow.

 

Inventory Should Match the Store, Not the State

One of the biggest mistakes cannabis companies make is pushing the same assortment into every location. Even stores a few miles apart can perform very differently.

One store may attract price-sensitive shoppers looking for value flower, high-potency products, and lower-priced concentrates. Another may cater to consumers seeking wellness-oriented products, premium edibles, beverages, or topicals. Tourist-heavy markets often support more novelty products and a wider assortment. Neighborhood stores typically perform better with a smaller, more focused selection.

Yet many operators still purchase inventory at the state or company level and push it out uniformly. This approach will leave one store overloaded with products that are not moving, while another runs out of what its customers actually want.

The best retailers build inventory plans at the store level. They look at what is selling in each location, which categories are gaining momentum, what price points resonate, and how quickly products move in that specific market. Inventory planning should reflect the realities of each store, not a one-size-fits-all strategy.

 

The Metrics Every Retailer and Brand Should Track

Inventory management cannot rely on a buyer’s gut instinct. Retailers and brands need a consistent set of metrics to understand what is moving, what is slowing down, and when to reorder.

Days of supply on hand measures how long the current inventory will last based on the current rate of sales. Carrying 60 days of inventory in a category that only needs 30 ties up cash unnecessarily. Carrying less than a week’s worth risks stockouts before the next delivery.

Sell-through rate tracks how quickly products move after arriving in the store. A product may sell well eventually, but if it takes too long to move, it still creates a cash flow problem.

Velocity shows how many units of a specific product sell over a given period, daily, weekly, or monthly. Tracking velocity by SKU identifies which products deserve additional inventory and which should be reconsidered.

Reorder cadence reveals patterns in purchasing behavior. Understanding how frequently products are reordered makes it easier to forecast demand, avoid stockouts, and plan more accurately.

Out-of-stock frequency flags when high-performing products repeatedly sell out, signaling lost revenue and potential customer churn to competing brands.

Aging inventory should be monitored closely. Products that sit too long become harder to sell and typically end up discounted.

Gross margin by product is often overlooked. Some products generate strong sales but deliver weak margins once discounts, promotions, and loyalty rewards are factored in. Others sell more slowly but are significantly more profitable.

Promotional lift measures whether a sale or campaign actually increased sell-through or simply subsidized purchases that would have happened anyway.

These metrics should be tracked by individual store, by category, by SKU, and before and after promotions. That is how operators begin to understand what is really driving performance and where inventory decisions need to change.

 

AI, Forecasting, and Predictive Inventory Management

Advanced analytics and AI tools are helping cannabis companies move from reactive inventory management to predictive planning. Instead of only looking at what sold last month, these systems identify patterns and forecast what is likely to happen next.

AI can help retailers and brands:

  • Predict which products are beginning to lose momentum
  • Forecast future demand by store and category
  • Flag stores that consistently order too late or overbuy
  • Detect accounts most at risk of going out of stock
  • Recognize shifts in consumer preferences before they become obvious
  • Determine which promotions are actually driving profitable sales
  • Improve delivery routes and distribution planning

For example, a product may still appear healthy on the surface, but its weekly velocity may have started declining across several stores. Predictive tools can flag that slowdown early, giving the retailer time to adjust pricing, merchandising, or purchasing before the product becomes dead inventory.

 

The Retailer-Brand Relationship: Stop Operating in Silos

Many inventory problems happen because retailers and brands are not sharing enough information.

Retailers often know exactly which products are slowing down, which stores are running low, and which categories are overperforming. Brands may know when production capacity is tightening, when a new product launch is coming, or when a supply issue could affect future inventory. Too often, those insights stay separate. Reorders happen too late, overstock builds in one location while another store runs short, and both sides end up reacting instead of planning.

The strongest operators are moving toward a more collaborative approach. Instead of communicating only when there is a problem, retailers and brands should regularly review:

  • Sell-through by product and location
  • Reorder timing before inventory becomes critical
  • Upcoming promotions, seasonality, and new product launches
  • Which stores or accounts are likely to need additional support

A retailer may see that a particular product is suddenly accelerating in one region. A brand may know that a production delay could create shortages in the coming weeks. Sharing that information earlier allows both sides to make better decisions.

 

What Best-in-Class Inventory Management Looks Like

The most sophisticated cannabis operators treat inventory as a strategic function, not a back-office task.

A best-in-class retailer or brand:

  • Reviews inventory performance every week
  • Removes or reduces slow-moving SKUs every month
  • Maintains leaner inventory levels instead of stockpiling product
  • Forecasts demand by individual store, not just by state or region
  • Aligns purchasing, merchandising, and promotions
  • Uses sell-through and velocity data to guide decisions
  • Works closely with key retail or brand partners
  • Identifies problems before they become costly
  • Treats inventory management as a leadership responsibility

The goal is not simply to keep shelves full. It is to keep the right products in the right stores at the right time, while using as little working capital as possible.

 

Inventory is one of the biggest levers cannabis companies have to improve cash flow, margins, and overall performance. The tried-and-true systems from more mature industries exist and are ready to be adopted. Operators that put them to work to right-size costs and protect margins will be the ones best positioned to survive and grow.

 

 

 

 

 

 

 

How ERP Tech Helps Companies Manage Traceability & Process Control

By Scott Deakins
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Commercial real estate took a dive last year as companies began to work from home, but changing regulatory environments have opened doors to a new industry in need of property: cannabis. Growing rapidly at both the medical and adult use levels, cannabis businesses have been eager to move into vacant buildings, quickly buying up space as more states adjust their laws regarding cannabis.

Cannabis businesses cannot go at it blindly, however. Legal cannabis firms of all sizes – from the smallest startup to the biggest enterprise – will face regulatory challenges, traceability requirements, process control standards and, ultimately, the right technology to keep them moving forward in this promising industry.

Use data to keep track of plants, patients and regulations 

As a highly regulated industry, cannabis companies could be investigated at any time. Regulatory authorities may, at the very least, request proof that they are compliant with state restrictions. Cannabis enterprises will only be able to quickly and easily provide that proof if they have immediate access to accurate historical data. With that information, they can generate the necessary reports at a moment’s notice and maintain a reliable audit trail.

Cultivation is where the tracking process begins.

Historical data is also useful for both growers looking to evaluate why certain plants are more successful than others and for sellers looking to improve their customer experience. By tracking everything from mother plants to clones, growers can build a strong genetics profile and gain a powerful competitive edge. Historical data also aids sellers, who can use it to enhance their digital storefronts and keep track of customer information, shopping history and other details that could improve the e-commerce experience.

In addition to customer details, sellers must also keep track of patient information when selling in a medical-only environment. Prescriptions need to be carefully managed to ensure that patients only receive products that they have been approved to purchase and use.

Utilize process control to foster scalable and repeatable processes

Process control is another vital component that every cannabis grower, manufacturer, processor and distributor must possess. They need scalable and repeatable processes to prevent steps from being bypassed, ensuring that every finished product matches the same high-quality standards. If there are no stopgaps in place, steps could be missed if employees are rushing to meet a deadline or simply think that a particular test or check isn’t needed. Those kinds of mistakes can be hugely detrimental to any cannabis company and may waste product, diminish profits and turn off customers.

PlantTag
A plant tagged with a barcode and date for tracking

Similarly, visibility and control over inventory is a top priority for any business, but it reigns supreme in the cannabis space. Managers should always, at all times, know where the product is as it moves throughout the warehouse, or risk costs and waste. By directly tying scanners and barcodes to the right technology, organizations can ensure that all product is accounted for and easily located using real-time data.

Build a foundation for scalability 

Cannabis businesses don’t have the time to manually keep track of these aspects, and it wouldn’t even be possible as they grow and expand their operations. As they evolve, so too will the list of software requirements that are needed to operate smoothly, reliably and efficiently.

Cannabis processors have traditionally invested in seed-to-sale technology, relying on barcodes to track products throughout their lifecycle. While it is critical for cannabis enterprises to keep a strong level of control over lot tracking, this type of software is very limited. Cannabis firms would therefore be better served by an ERP solution with a single data source that provides centralized, real-time access to vital business information.

ERP technology can also help cannabis businesses better manage their production schedule, material requirements planning, accounting, purchasing, inventory management and document generation. The key, however, is to choose the right technology, avoiding ERP solutions that rely on customizations and bolt-ons, which will impede an organization’s ability to scale. Cannabis businesses should instead use technology that makes all of its features, enhancements and extensibility available to all customers, ensuring that every user has access to the same benefits.